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Hybrid biopolymer composites for 3D printing applications
Menčík, Přemysl ; Bakoš, Dušan (referee) ; Dzik, Petr (referee) ; Jančář, Josef (advisor)
This dissertation work deals with the thermic and the mechanical behavior of plasticized bio-plastics and bio-composites for the 3D printing applications. The influence of plasticizer chemical structure on thermic and mechanical properties of plasticized polymeric blends from the poly-3-hydroxybutyrate and the poly lactic acid was investigated. Used plasticizers are based on derivative of citric acid. The influence of plasticizers on polymeric matrix and their compatibility was estimated by gear torque rate of melt mixer, respectively rate of plasticizer migration from the material during higher temperature. The plasticizer structure influence on the glass transition temperature and on the kinetics of crystallization of plasticized material was investigated by modulated differential scanning calorimetry. The behavior of material during 3D printing was also observed. Mechanical properties of printed samples, especially their elongation at break, were determined by tensile tests. The largest softening effect was observed using tributylcitrate plasticizer, where the glass temperature decreased by 35 °C and elongation at break increased by 150% compared to non-plasticized reference material. This plasticized polymeric blend showed also sufficient 3D printing properties and was used as the matrix for composites in the next part of this work. Composites were filled by kaolin, limestone, halloysit, fumed silica, talc, magnesium hydroxide and chopped flax fibers. Particle distribution in composites in dependence of used surface treatment of filler was observed by scanning electron microscopy. The influence of composite filler on rheological properties, crystallization kinetics and thermal stability of composites, was observed by viscometry and differential scanning calorimetry. Their mechanical properties and heat deflection temperature were observed on samples prepared by 3D print. Kaolin in composite material showed homogeneous particle distribution and insignificant nucleation effect and influence on thermic stability. Composite filled by kaolin also showed 18% smaller warping during 3D printing compared to non-filled reference. Consequently kaolin was evaluated as suitable inorganic filler for bioplastic composite intended for 3D print and this composite was used in the following part of this thesis. Method of mathematical prediction of Young's modulus was described for composite samples prepared by 3D print. Composites filled by one type of filler – kaolin, or limestone, resp. by combination of both fillers were investigated on the basis of the micromechanic Halpin-Tsai model modified by the semiempiric multiparametric Cerny's equation. Additive and combinational method of Young's modulus evaluation is used for composites with hybrid filling. Deflection of measured and theoretical Young's modulus value of composite filled with kaolin was decreased by established correction from 21% to 1% and for composites filled with limestone from 13% to 9%. In this manner it is possible to predict the Young's modulus of the samples prepared by 3D print.
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Characterization of blowing films from softened polylactide
Kubíček, Václav ; Tocháček, Jiří (referee) ; Bálková, Radka (advisor)
The master's thesis focuses on preparation of blown films from polylactid acid (PLA) which was blended with selected polyesteres – poly(butylene adipate-co-terephtalate) (PBAT), polycaprolactone (PCL) and polybutylene succinate (PBS) – and thermoplastic starch (TPS) in amount of 30% in order to soften PLA films. The influence of the aditives on static and mechanical tensile properties, on structure, morphology and thermal properties of the films was determined and the obtained parameters were compared to properties of films prepared from neat PLA and high density polyethylene (HDPE). The results showed that the additives increased crystalinity of PLA and thus significantly influenced the properties of the films. In contrast to the film from neat PLA, softening in terms of lowering glass transition temperature occured only by adding PBS and TPS, in terms of increasing ductility only by adding PBAT. All PLA films showed nearly constant elastic modulus up to the beginning of glass transition enabling their potential application till 50 °C. Preparation of the film with TPS was problematic and the film showed the worst mechanical properties. Preparation of other films was without any problems. The most promising additive from the tested ones was PBAT which showed comparable mechanical properties as the film from HDPE.
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Characterization of blowing films from softened polylactide
Kubíček, Václav ; Tocháček, Jiří (referee) ; Bálková, Radka (advisor)
The master's thesis focuses on preparation of blown films from polylactid acid (PLA) which was blended with selected polyesteres – poly(butylene adipate-co-terephtalate) (PBAT), polycaprolactone (PCL) and polybutylene succinate (PBS) – and thermoplastic starch (TPS) in amount of 30% in order to soften PLA films. The influence of the aditives on static and mechanical tensile properties, on structure, morphology and thermal properties of the films was determined and the obtained parameters were compared to properties of films prepared from neat PLA and high density polyethylene (HDPE). The results showed that the additives increased crystalinity of PLA and thus significantly influenced the properties of the films. In contrast to the film from neat PLA, softening in terms of lowering glass transition temperature occured only by adding PBS and TPS, in terms of increasing ductility only by adding PBAT. All PLA films showed nearly constant elastic modulus up to the beginning of glass transition enabling their potential application till 50 °C. Preparation of the film with TPS was problematic and the film showed the worst mechanical properties. Preparation of other films was without any problems. The most promising additive from the tested ones was PBAT which showed comparable mechanical properties as the film from HDPE.
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Hybrid biopolymer composites for 3D printing applications
Menčík, Přemysl ; Bakoš, Dušan (referee) ; Dzik, Petr (referee) ; Jančář, Josef (advisor)
This dissertation work deals with the thermic and the mechanical behavior of plasticized bio-plastics and bio-composites for the 3D printing applications. The influence of plasticizer chemical structure on thermic and mechanical properties of plasticized polymeric blends from the poly-3-hydroxybutyrate and the poly lactic acid was investigated. Used plasticizers are based on derivative of citric acid. The influence of plasticizers on polymeric matrix and their compatibility was estimated by gear torque rate of melt mixer, respectively rate of plasticizer migration from the material during higher temperature. The plasticizer structure influence on the glass transition temperature and on the kinetics of crystallization of plasticized material was investigated by modulated differential scanning calorimetry. The behavior of material during 3D printing was also observed. Mechanical properties of printed samples, especially their elongation at break, were determined by tensile tests. The largest softening effect was observed using tributylcitrate plasticizer, where the glass temperature decreased by 35 °C and elongation at break increased by 150% compared to non-plasticized reference material. This plasticized polymeric blend showed also sufficient 3D printing properties and was used as the matrix for composites in the next part of this work. Composites were filled by kaolin, limestone, halloysit, fumed silica, talc, magnesium hydroxide and chopped flax fibers. Particle distribution in composites in dependence of used surface treatment of filler was observed by scanning electron microscopy. The influence of composite filler on rheological properties, crystallization kinetics and thermal stability of composites, was observed by viscometry and differential scanning calorimetry. Their mechanical properties and heat deflection temperature were observed on samples prepared by 3D print. Kaolin in composite material showed homogeneous particle distribution and insignificant nucleation effect and influence on thermic stability. Composite filled by kaolin also showed 18% smaller warping during 3D printing compared to non-filled reference. Consequently kaolin was evaluated as suitable inorganic filler for bioplastic composite intended for 3D print and this composite was used in the following part of this thesis. Method of mathematical prediction of Young's modulus was described for composite samples prepared by 3D print. Composites filled by one type of filler – kaolin, or limestone, resp. by combination of both fillers were investigated on the basis of the micromechanic Halpin-Tsai model modified by the semiempiric multiparametric Cerny's equation. Additive and combinational method of Young's modulus evaluation is used for composites with hybrid filling. Deflection of measured and theoretical Young's modulus value of composite filled with kaolin was decreased by established correction from 21% to 1% and for composites filled with limestone from 13% to 9%. In this manner it is possible to predict the Young's modulus of the samples prepared by 3D print.
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